UNITED STATES

                       SECURITIES AND EXCHANGE COMMISSION

                             WASHINGTON, D.C. 20549

                               ------------------

                                    FORM 8-K

                                 CURRENT REPORT
                     Pursuant to Section 13 or 15(d) of the
                         Securities Exchange Act of 1934

         Date of report (Date of earliest event reported): July 24, 2003

                               Rayovac Corporation
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             (Exact Name of Registrant as Specified in its Charter)

          Wisconsin                001-13615                     22-2423556
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(State or Other Jurisdiction     (Commission                   (IRS Employer
      of Incorporation)          File Number)                Identification No.)

                       601 Rayovac Drive Madison, WI 53711
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               (Address of Principal Executive Offices) (Zip Code)

                                 (608) 275-3340
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               Registrant's telephone number, including area code

                                 Not Applicable
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          (Former Name or Former Address, if Changed Since Last Report)

Item 7. Financial Statements, Pro Forma Financial Information and Exhibits. (c) Exhibits. 99.1 Press Release dated July 24, 2003 issued by Rayovac Corporation. Item 9. Regulation FD Disclosure. The following information is being furnished pursuant to Item 12 "Results of Operations and Financial Condition" of Form 8-K and is being presented under Item 9 "Regulation FD Disclosure" of Form 8-K as provided in the Securities and Exchange Commission's interim guidance regarding Form 8-K Item 12 filing requirements (Release No. 34-47583). Such information, including the Exhibit attached hereto, shall not be deemed "filed" for purposes of Section 18 of the Securities Exchange Act of 1934, as amended, nor shall it be deemed incorporated by reference in any filing under the Securities Act of 1933, as amended, except as shall be expressly set forth by specific reference in such filing. On July 24, 2003, Rayovac Corporation issued a press release announcing its financial results for the fiscal quarter ended June 30, 2003. A copy of the press release is furnished as Exhibit 99.1 to this report. 2

SIGNATURE Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned hereunto duly authorized. RAYOVAC CORPORATION Date: July 24, 2003 By: /s/ Randall J. Steward --------------------------------------- Name: Randall J. Steward Title: Executive Vice President and Chief Financial Officer 3

EXHIBIT INDEX Exhibit Description - ------- ----------- 99.1 Press Release dated July 24, 2003 issued by Rayovac Corporation. 4

                                                                    Exhibit 99.1

             Rayovac Announces Third Quarter Fiscal 2003 Results

    MADISON, Wis., July 24 /PRNewswire-FirstCall/ -- Rayovac Corp. (NYSE: ROV)
announced today Fiscal 2003 third quarter diluted earnings per share of nine
cents and pro forma diluted earnings per share of 31 cents, meeting First Call
consensus estimates.  This compares to diluted earnings per share of 32 cents
and pro forma earnings per share of 30 cents for the comparable prior year
period.  The pro forma diluted EPS excludes the impact of certain charges
described in further detail in the release and in the attached Table 3,
"Reconciliation of GAAP to Pro Forma Financial Data."
    (Logo: http://www.newscom.com/cgi-bin/prnh/20020716/ROVLOGO )
    "Rayovac's Fiscal third quarter was one of mixed results," said David
Jones, Chairman and CEO.  "Strong performance in Europe and Latin America was
offset by a weak performance in North America.  The weak performance in North
America was due in large part to significant transitional issues surrounding
the launch of our new alkaline line that began shipping to major retailers in
early July.  We are optimistic of improving North American performance in
future quarters as the impact of this initiative is fully rolled out to our
retail customers."

    Third Quarter Results
    Results for the third quarter and Fiscal 2003 year-to-date include those
of the consumer battery business of VARTA, which was acquired on October 1,
2002.  Quarterly comparative historical data for the acquired operations is
not available in U.S. generally accepted accounting principles (GAAP) format.
All comparisons to Fiscal 2002 exclude VARTA consumer battery business data in
the prior year.
    For the third quarter, sales were $207.7 million, compared to $135.4
million for the same period last year.  Most of the sales increase was
attributable to the VARTA acquisition.  Operating income was $12.0 million,
down from the $21.1 million for the same period last year.  Fiscal 2003
operating income benefited from the VARTA acquisition offset by $11.1 million
of special charges.  Fiscal 2002 benefited from a $4.1 million bad debt
recovery, somewhat offset by a $2.6 million restructuring charge.
    Pro forma operating income was $23.8 million, up from $19.6 million last
year.  The pro forma operating income increase was attributable to the VARTA
acquisition partially offset by the impacts of lower sales in North America.
    Interest expense increased to $8.5 million from $4.0 million last year,
the result of higher debt levels associated with the VARTA acquisition.  Other
(income) expense improved $1.3 million versus last year, the result of
favorable foreign currency exchange rates.
    Diluted earnings per share were nine cents compared to 32 cents last year.
Pro forma diluted earnings per share were 31 cents compared to pro forma
diluted earnings per share of 30 cents last year.  See attached Table 3,
"Reconciliation of GAAP to Pro Forma Financial Data," for a complete
reconciliation of operating income and net income, on a GAAP basis, to pro
forma operating income and net income for the third quarter and the comparable
period last year.
    North America sales for the third quarter were $81.2 million, down 20
percent from the $100.9 million reported last year.  This decline reflected
lower alkaline battery sales due to lower alkaline retail category sales
during the quarter and to the impact of store inventory reduction programs as
retailers transition to the new alkaline program.  The Company's new "50
percent more" alkaline product portfolio began shipping into the majority of
its customers in July.  Hearing aid battery sales were up nearly 27 percent
over the same period last year, while lighting products declined 13 percent.
Rechargeable battery and charger sales declined 30 percent during the quarter,
the result of inventory reduction programs at retail in advance of the new 15
Minute IC(3) charger launch scheduled for later this summer.
    North America segment profitability was $14.3 million as compared to $27.4
million reported last year.  The decrease in profitability reflects the impact
of lower sales volumes, the impact of retailer markdown monies and increased
distribution expenses, primarily the result of duplicate distribution expenses
attributable to the Company's move into its new distribution facility during
the quarter.  The Fiscal 2002 third quarter results benefited from a $4.1
million bad debt recovery attributable to the Kmart bankruptcy.
    The Europe/Rest of World results reflect the benefits of the VARTA
acquisition where sales were $96.1 million, up from $11.8 million last year.
The continued strength of hearing aid battery sales and Rayovac branded
general battery business also contributed to these favorable results.  Segment
profitability increased to $12.3 million from $0.8 million last year, largely
due to the benefits of the VARTA acquisition.
    In Latin America, sales increased to $30.4 million, up $7.7 million from
the same period last year.  The sales improvement was attributable to the
VARTA acquisition partially offset by economic weakness and political
instability in the region.  Latin America segment profitability was $5.0
million, an improvement of $2.6 million versus last year.  This improvement
was the result of improved sales and gross profit margins, partially offset by
increased operating expenses, which are attributable to the impact of the
VARTA acquisition.

    Nine Months Results
    Sales for the nine months ended June 29, 2003 were $670.2 million,
compared to $418.4 million for the prior year.  Operating income was $31.3
million, a decrease of 17 percent over last year.  Fiscal 2003 year-to-date
results include $31.6 million in special charges.  In Fiscal 2002, operating
income included a $12.0 million net bad debt provision related to the Kmart
bankruptcy and $2.6 million of special charges.
    Pro forma operating income was $65.2 million versus $52.1 million last
year, an increase of 25 percent.  The increase was attributable to the benefit
of the VARTA acquisition, partially offset by a decrease in North America
segment profitability after excluding the impact of the net Kmart bad debt
reserve in last year's results.
    Interest expense rose to $28.1 million from $12.2 million last year, the
result of higher debt levels associated with the VARTA acquisition.  Non-
operating expense includes the write-off of $3.1 million of unamortized debt
issuance costs associated with our previous credit facility, which was
replaced as part of the VARTA acquisition.  Other (income) expense improved
$3.8 million versus last year, the result of favorable foreign currency
exchange rates.
    Diluted earnings per share for the nine-month period were eight cents
compared to 50 cents last year.  Pro forma diluted earnings per share for the
Fiscal 2003 nine months were 78 cents compared to pro forma diluted earnings
per share of 79 cents for the same period last year.  See attached Table 3,
"Reconciliation of GAAP to Pro Forma Financial Data," for a complete
reconciliation of operating income and net income, on a GAAP basis, to pro
forma operating income and net income for the nine-month period and the
comparable period last year.
    North America sales were $267.3 million, down 15 percent from the $312.9
million reported last year.  This decline reflected lower alkaline, heavy duty
and rechargeable battery and charger sales.  Hearing aid batteries sales were
up 10 percent.  North America segment profitability was $45.0 million, a
decrease from $52.5 million reported last year.  The profitability decline is
primarily the result of the sales decline; however, last year's results
included the Kmart net bad debt reserve of $12.0 million.
    The Europe/Rest of World results reflect the benefits of the VARTA
acquisition.  Sales in the region were $312.4 million, up from $38.4 million
last year.  Hearing aid battery sales and Rayovac branded battery sales also
contributed to these favorable results.  Segment profitability increased to
$35.8 million, which is largely due to the benefits of the VARTA acquisition.
    In Latin America, sales increased to $90.5 million from $67.1 million in
the same period last year.  The sales improvement was attributable to the
VARTA acquisition offset by continuing economic weakness and political
instability in the region.  Latin America segment profitability was $10.9
million versus $6.5 million last year.  This improvement was the result of
improved sales and gross profit margins, somewhat offset by increased
operating expenses, which are attributable to the impacts of the VARTA
acquisition.

    Restructuring Initiatives
    On October 10, 2002, the Company announced and committed to a series of
restructuring initiatives designed to optimize the global resources of the
combined VARTA and Rayovac companies, eliminate surplus manufacturing capacity
and functional overhead, and to rationalize its main North America packaging
and distribution facilities into a single modern facility.  As part of this
restructuring the Company took additional actions in North America to relaunch
its alkaline products, simplify its consumer product pricing and reduce its
cost structure to align with its new pricing strategy.  The Company recorded
special charges of $11.1 million and a $0.7 million charge against net sales
in the third quarter, to reflect continuing costs of these initiatives.  The
Company expects total charges for all of the restructuring initiatives to be
$43.0 million, approximately $34.0 million of which has been incurred to date,
with the balance to be incurred over the next three months.  Total cash costs
of the program will be approximately $25.0 million with $40.0 million to $45.0
million of anticipated annual savings when fully implemented by fiscal year
2005.

    Non-GAAP Measurements
    To assist investors in the reconciliation of GAAP financial reporting to
pro forma results which present operating results on a basis excluding
restructuring items, the Company has placed a financial model on its website
detailing all of the items that historically reconcile the GAAP vs. pro forma
income statements.  The model can be found at www.rayovac.com under About
Rayovac/Investor Resources.  A reconciliation is also attached as Table 3 to
this press release.
   Management, as well as certain investors, use these results of operations,
excluding restructuring items, to help measure the Company's current and
future financial performance and to identify trends in its financial condition
and results of operations.  We believe these measurements provide supplemental
and useful information to assist management and investors in analyzing the
Company's financial position and results of operations, but do not replace the
presentation of the Company's GAAP financial results and should be read in
conjunction with those GAAP results.  The Company has chosen to provide this
information to investors to enable them to perform meaningful comparisons of
past, present and future operating results and as a means to identify the
results of core on-going operations.
    Rayovac is one of the world's largest consumer battery and lighting device
companies.  Rayovac  products are sold in more than 115 countries.  The
Company also markets the number one selling rechargeable brand of batteries in
the U.S. and in Europe, the number one selling brand of lighting products in
the U.S., and is the world leader in hearing aid batteries.  Rayovac trades on
the New York Stock Exchange under the ROV symbol.

    Certain matters discussed in this news release, with the exception of
historical matters, are forward-looking statements within the meaning of the
Private Securities Litigation Reform Act of 1995.  These statements are
subject to a number of risks, uncertainties and other factors that could cause
results to differ materially from those anticipated as of the date of this
release. Actual results may differ materially from these statements as a
result of (1) changes in external competitive market factors, such as
introduction of new product features or technological developments,
development of new competitors or competitive brands or competitive
promotional activity or spending, (2) changes in consumer demand for the
various types of consumer batteries, (3) changes in the general economic
conditions where we do business, such as stock market prices, interest rates,
currency exchange rates, inflation and raw material costs, (4) our ability to
successfully implement manufacturing and distribution cost efficiencies and
(5) various other factors, including those discussed herein and those set
forth in the Company's most recent Form 10-Q, Annual Report on Form 10-K and
the prospectus supplement for the Company's most recent offering of its common
stock.


                             RAYOVAC CORPORATION
               Condensed Consolidated Statements of Operations
  For the three and nine month periods ended June 29, 2003 and June 30, 2002
                                 (Unaudited)
                   (In millions, except per share amounts)

                              THREE MONTHS                 NINE MONTHS
                          F2003    F2002  INC(DEC)%  F2003  F2002   INC(DEC)%

    Net sales            $207.7   $135.4    53.4%   $670.2  $418.4    60.2%
    Cost of goods sold    117.6     78.4             395.6   248.7
    Special charges        10.4      2.6              21.7     2.6
      Gross profit         79.7     54.4    46.5%    252.9   167.1    51.3%

    Selling                42.3     24.8             137.8    76.8
    General and
     administrative        21.2    5.4(a)             62.3   43.0(b)
    Research and
     development            3.5      3.1              11.6     9.8
    Special charges         0.7       --               9.9      --

    Total operating
     expenses              67.7     33.3             221.6   129.6

      Operating income     12.0     21.1   (43.1%)    31.3    37.5  (16.5%)

    Interest expense        8.5      4.0              28.1    12.2
    Non-operating expense    --       --              3.1(c)    --
    Other (income) expense,
     net                   (0.8)     0.5              (3.7)    0.1

      Income before income
       taxes                4.3     16.6   (74.1%)     3.8    25.2  (84.9%)

    Income tax expense      1.4      6.3               1.2     9.1

      Net income           $2.9    $10.3   (71.8%)    $2.6   $16.1  (83.9%)

    Average shares
     outstanding           31.9     31.8              31.8    31.8

    Basic earnings
     per share            $0.09    $0.32             $0.08   $0.51


    Average shares and
      common stock
      equivalents
      outstanding          32.5     32.6              32.5    32.4

    Diluted earnings
     per share            $0.09    $0.32             $0.08   $0.50

    (a) The three month period ending June 30, 2002 reflects a bad debt
        recovery of $4.1 million attributable to the Kmart bankruptcy.

    (b) The nine month period ending June 30, 2002 reflects a bad debt
        reserve, net of recovery, of $12.0 million attributable to the Kmart
        bankruptcy.

    (c) The nine month period ending June 29, 2003 reflects the write-off of
        unamortized debt issuance costs of $3.1 million attributable to the
        refinancing of the Company's credit facility as part of the VARTA
        acquisition.


                             RAYOVAC CORPORATION
                         Supplemental Financial Data
  For the three and nine month periods ended June 29, 2003 and June 30, 2002
                                 (Unaudited)
                   (In millions, except per share amounts)

    Supplemental Financial Data                           F2003      F2002

    Cash                                                  $10.3       $9.1

    Trade receivables, net                               $171.0     $113.9
      Days Sales Outstanding (d)                             75         77

    Inventory, net                                       $155.9      $78.3
      Inventory Turnover (e)                                3.0        4.0

    Total Debt                                           $492.9     $213.5

                                          THREE MONTHS        NINE MONTHS
    Business Segment
     Sales & Profitability              F2003     F2002     F2003    F2002

    Net Sales
      Europe/ROW                        $96.1     $11.8    $312.4    $38.4
      North America                      81.2     100.9     267.3    312.9
      Latin America                      30.4      22.7      90.5     67.1
         Total net sales               $207.7    $135.4    $670.2   $418.4

    Segment Profit
      Europe/ROW                        $12.3      $0.8     $35.8     $3.1
      North America                      14.3     27.4(f)    45.0    52.5(g)
      Latin America                       5.0       2.4      10.9      6.5
         Total segment profit            31.6      30.6      91.7     62.1
      Corporate                           8.5       6.9      28.8     22.0
      Special charges                    11.1       2.6      31.6      2.6
      Interest expense                    8.5       4.0      28.1     12.2
      Non-operating expense                --        --       3.1       --
      Other (income) expense, net        (0.8)      0.5      (3.7)     0.1

         Income before income taxes      $4.3     $16.6      $3.8    $25.2

    (d) Reflects receivables, net, divided by average daily sales during the
        quarter.

    (e) Reflects cost of sales for the quarter (excluding special charges)
        divided by net inventories multiplied by four.

    (f) The three month period ending June 30, 2002 reflects a bad debt
        recovery of $4.1 million attributable to the Kmart bankruptcy.

    (g) The nine month period ending June 30, 2002 reflects a bad debt
        reserve, net of recovery, of $12.0 million attributable to the Kmart
        bankruptcy.


                             RAYOVAC CORPORATION
              Reconciliation of GAAP to Pro Forma Financial Data
      For the three month periods ended June 29, 2003 and June 30, 2002
                                 (Unaudited)
                   (In millions, except per share amounts)

                                               THREE MONTHS
                                      2003                       2002

                              As   Restruct- Pro       As   Restruct- Pro
                          reported   uring   forma  reported   uring   forma

    Net sales (a)            $07.7   $0.7  $208.4   $135.4     $--  $135.4

    Gross profit (b), (c)     79.7   11.1    90.8     54.4     2.6    57.0

      Gross profit %
       of sales              38.4%          43.6%    40.2%           42.1%

    Operating expenses
     (d), (e)                 67.7    0.7    67.0     33.3    (4.1)   37.4

    Operating income          12.0   11.8    23.8     21.1    (1.5)   19.6

      Operating income
       % of sales             5.8%          11.4%    15.6%           14.5%

    Income before income
     taxes                     4.3   11.8    16.1     16.6    (1.5)   15.1

    Net income                 2.9    7.3    10.2     10.3    (0.6)    9.7

    Basic earnings per
     share                   $0.09  $0.23   $0.32    $0.32  ($0.02)  $0.30

    Diluted earnings
     per share               $0.09  $0.22   $0.31    $0.32  ($0.02)  $0.30


    (a) Reflects the impact of North America retailer inventory mark down
        programs of approximately $0.7 million associated with the Company's
        new alkaline pricing program announced in the second quarter of Fiscal
        2003.

    (b) Fiscal 2003 reflects the impact of (i) North America retailer
        inventory mark down programs of approximately $0.7 million, and (ii)
        North America restructuring initiatives of approximately $10.4 million
        primarily reflecting inventory and fixed asset impairments of
        approximately $7.2 million, termination benefits of approximately $2.1
        million, and relocation expenses associated with the relocation of the
        Company's Madison, Wisconsin packaging facility to the Company's new
        leased distribution and packaging facility in Dixon, Illinois.

    (c) Fiscal 2002 reflects the Company's closure of its Santo Domingo,
        Dominican Republic plant and outsourcing of certain zinc carbon
        production at its Mexico City, Mexico manufacturing location,
        including approximately $1.2 million of termination benefits and
        approximately $1.4 million of equipment, inventory, and other asset
        impairments.

    (d) Fiscal 2003 reflects restructuring initiatives of approximately $0.7
        million primarily reflecting termination benefits and exit costs
        associated with the relocation of the Company's Middleton, Wisconsin
        distribution facility to the Company's new leased distribution and
        packaging facility in Dixon, Illinois.

    (e) Fiscal 2002 reflects a bad debt recovery of approximately $4.1 million
        attributable to the Kmart bankruptcy.


                             RAYOVAC CORPORATION
                           Pro Forma Financial Data
              Reconciliation of GAAP to Pro Forma Financial Data
       For the nine month periods ended June 29, 2003 and June 30, 2002
                                 (Unaudited)
                   (In millions, except per share amounts)

                                                NINE MONTHS
                                      2003                       2002

                              As   Restruct- Pro       As   Restruct- Pro
                          reported   uring    forma reported  uring    forma

    Net sales (a)           $670.2    $2.3   $672.5  $418.4    $--   $418.4

    Gross profit (b), (c)    252.9    24.0    276.9   167.1    2.6    169.7

      Gross profit
       % of sales            37.7%            41.2%   39.9%           40.6%

    Operating expenses
     (d), (e)                221.6     9.9    211.7   129.6   12.0    117.6

    Operating income          31.3    33.9     65.2    37.5   14.6     52.1

      Operating income
       % of sales             4.7%             9.7%    9.0%           12.5%

    Income before income
     taxes (f)                 3.8    37.0     40.8    25.2   14.6     39.8

    Net income                 2.6    22.9     25.5    16.1    9.4     25.5


    Basic earnings per
     share                   $0.08   $0.72    $0.80   $0.51  $0.29    $0.80

    Diluted earnings
     per share               $0.08   $0.70    $0.78   $0.50  $0.29    $0.79

    (a) Reflects the impact of North America retailer inventory mark down
        programs of approximately $2.3 million associated with the Company's
        new alkaline pricing program announced in the second quarter of Fiscal
        2003.

    (b) Fiscal 2003 reflects the impact of (i) North America retailer
        inventory mark down programs of approximately $2.3 million, (ii)
        European integration initiatives of approximately $1.9 million
        primarily reflecting termination benefits of approximately $0.9
        million and inventory and asset impairments of approximately $1.0
        million, (iii) North America restructuring initiatives of
        approximately $13.6 million, including fixed asset and inventory
        impairments of approximately $8.8 million, pension and termination
        costs of approximately $3.2 million, and relocation expenses and other
        expenses associated with the relocation of the Company's Madison,
        Wisconsin packaging facility to the Company's new leased distribution
        and packaging facility in Dixon, Illinois, and (iv) Latin America
        restructuring initiatives of approximately $6.2 million reflecting the
        closure of the Company's Mexico City, Mexico manufacturing location,
        including termination payments of approximately $1.4 million, fixed
        asset and inventory impairments of approximately $4.1 million, and
        other shutdown related expenses.

    (c) Fiscal 2002 reflects the Company's closure of its Santo Domingo,
        Dominican Republic plant and outsourcing of certain zinc carbon
        production at its Mexico City, Mexico manufacturing location,
        including approximately $1.2 million of termination benefits and
        approximately $1.4 million of equipment, inventory, and other asset
        impairments.

    (d) Fiscal 2003 reflects (i) North America and Corporate restructuring
        initiatives of approximately $6.7 million, including approximately
        $5.4 million of termination benefits, research and development
        contract termination costs of approximately $0.5 million, fixed asset
        impairments of approximately $0.3 million associated with the
        relocation to the Company's new leased distribution and packaging
        facility in Dixon, Illinois, and other expenses, (ii) European
        integration initiatives of approximately $1.1 million, including
        approximately $0.6 million of termination benefits, asset impairments
        of approximately $0.2 million, and other expenses, and (iii) Latin
        America integration initiatives of approximately $2.1 million,
        primarily reflecting termination benefits associated with the
        integration of our Mexico and Colombia businesses.

    (e) Fiscal 2002 reflects a bad debt reserve, net of recovery, of
        approximately $12.0 million attributable to the Kmart bankruptcy.

    (f) Includes the non-recurring items discussed in footnotes (a) through
        (e) and, in Fiscal 2003, the write-off of unamortized debt issuance
        costs of approximately $3.1 million attributable to the refinancing of
        the Company's credit facility as part of the VARTA acquisition.

SOURCE  Rayovac Corp.
    -0-                             07/24/2003
    /CONTACT:  John Daggett of Rayovac, +1-608-275-4912/
    /Photo:  Newscom: http://www.newscom.com/cgi-bin/prnh/20020716/ROVLOGO
             AP Archive:  http://photoarchive.ap.org
             PRN Photo Desk, 888-776-6555 or 212-782-2840/
    /Web site:  http://www.rayovac.com /
    (ROV)

CO:  Rayovac Corp.
ST:  Wisconsin
IN:  CPR
SU:  ERN